Support cost-down projects for heat exchanger products, including material usage reduction, labor-efficiency improvement, scrap reduction, rework reduction, yield improvement, and process simplification.
Investigate and resolve heat exchanger manufacturing and performance issues, including leaks, pressure-test failures, brazing or weld defects, dimensional concerns, contamination, handling damage, blocked passages, and repeat nonconformances.
Perform structured root cause and corrective action activities using tools such as 5 Why, fishbone diagrams, fault-tree analysis, process mapping, containment planning, corrective action implementation, and effectiveness verification.
Analyze scrap, rework, warranty, test-failure, inspection, and production data to identify highest-impact cost, quality, and manufacturability opportunities.
Develop, review, and improve manufacturing processes, leak-test methods, pressure-test requirements, inspection standards, work instructions, tooling, fixtures, and production documentation.
Partner with Production and Quality teams to implement practical manufacturing fixes through Kaizen and verify that corrective actions reduce recurring defects and improve process stability.
Collaborate with Supply Chain, Purchasing, suppliers, and U.S.-based engineering teams to evaluate design, supplier quality, process variation, sourcing opportunities, and total product cost.
Support engineering change implementation, first article inspection, validation planning, process verification, drawing and specification updates, and acceptance criteria development for heat exchanger products.
Support supplier and part-related investigations, including disposition recommendations, rework planning, return-to-vendor decisions, cost-impact analysis, and manufacturability feedback.
Document project savings, quality improvement results, technical decisions, risk assessments, ECO support, PV&V activity, FAIT support, and customer or internal complaint investigations.
Provide timely status updates, action-item follow-up, project tracking, and technical recommendations to local and cross-site stakeholders.
Perform inspection / investigation on returned customer complaint units to identify root cause of the failure mode
Reviews / Initiate BOM and Routing Changes for any discrepancies within the production line
Review Process Failure Mode Effect and Analysis (PFMEA) and Process Control Plan (PCP) to help reduce Customer Defect Parts Per Million (DPPM)
Bachelor’s degree in Engineering, Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, Science, or a related technical field.
Experience in manufacturing, quality, process engineering, production support, supplier quality, or a related technical operations role.